more than 10 years' experience in unique equipment production

more than 100 projects

MECHANICAL ENGINEERING COMPANY

nonstandard equipment production on a contract basis

(342) 204-71-03

(342) 293-81-46

sbsperm@yandex.ru

Завод малого машиностроения

HYDRAULIC BUCKING UNIT KG-22

Hydraulic torque wrench KG-22 is designed for making up and breaking out of the threaded connections of downhole motors and turbodrills diameter from 70 to 340mm in downhole motors repair workshops environment.
Tongs KG-22 may be used for work with other types of products requiring the use of high torque.

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AIRCRAFT INDUSTRY TOOLING

Technological equipment for aircraft components, parts and aircraft assemblies testing.
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HYDRAULIC BUCKING UNIT KGP-12

Premium class equipment, it is a perfect combination of reliability, operating speed, easy control that allows getting the best efficiency results. It’s a perfect choice for the companies with a large park of drilling equipment.
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TEST STAND

Stands SOI-250, SOI-500 are designed for testing the downhole motors.
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PRECAST CONCRETE MOLDS

Press and vibrating molds are designed for continuous production of cellular slabs and other long length concrete products by means of off-form concreting.
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	BUCKING UNIT KG-12
	BUCKING UNIT KT-12
	BUCKING UNIT KT-2
	Hydraulic Bucking Unit KG-22M
	Hydraulic Bucking Unit KGP-12
	Bucking Unit KG-8
	PRESS SRG-35
	GLUING MACHINE


	HYDROPOWER AND PUMPING STATIONS
	HYDROPOWER STATION DATA ACQUISITION


	NONSTANDARD EQUIPMENT
	HYDRAULIC ELEVATORS
	LEAD ANODES
	PLATFORM TRUCK


	CURVED BENDS
	BLIND JOINTS
	FLANGES
	FILTER STRAINERS FS
	PIPING HANGER DETAIL PARTS
	OVAL GASKETS


	BOLTS
	STUD BOLTS
	NUTS
	WASHERS

BUCKING UNIT KT-12

Purpose and scope of the bucking unit KT-12

Mechanical tongs KT-12 are designed for the handling of various drilling equipment, such as downhole motors, jars, packers, drill pipes, drill pipe string arrangement elements or other equipment.

The wrench KT-12 is especially valuable for achieving high torque.

Wrench KT-12 Specifications

Wrench KT-12 Specifications:

№	Specifications	Value
1.	Maximum operating torque, Nm (kgm)	9,8х10⁴ (10000)
2.	Clamping range, mm	80÷240
3.	Screwed details rotation speed, s-1 (rev/min) – maximum torque – idle mode	0,001(0,05) 0,25(15)
4.	Moving crosshead speed, m/s	0,05÷0,1
5.	Moving crosshead traction force, N (kgf)	110000(11000)
6.	Moving crosshead travel (distance between chucks), m	10,5
7.	Moving crosshead chuck drift size, mm	250
8.	Dimensions (LxWxH) mm	16600х2600х1660

Turnkey projects:

Engineering Design

Working drawings and detailed design development, 3D modeling.

Production

Materials procurement, turning, milling, welding and assembly, break-in test works

Setting up

Installation supervision and commissioning works at Client’s premises.

Service

Warranty and post warranty service, necessary spare parts and software provision.

Challenges we’ve met:

Mobile workshop with Bench-top wrench KG-12

Client “New Tech Services”, 2016

CONSTRUCTION FEATURES:

Mobile workshop is equipped with facilities that are necessary for the servicing of gaz and oil pipe connections requiring the use of a high torque. A special project of insulation and a highly effective and economical heating system at the workshop allows the comfortable operation at temperatures up to - 50º C. According to the Client’s request the workshop may be equipped with any hydraulic wrench or other accessory equipment. Overall dimensions of the workshop do not require any additional permission for transportation.
Workshop’s assembly and disassembly take not more than one work shift.

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Bucking Unit KG-18

In 2010 special equipment was needed by JSC TATNEFT for the handling of the drill string in rig environment. Our company offered a mobile bucking unit KG-18. We designed and manufactured the wrench a year after, and in winter 2012 we performed a supervised installation of the unit. Nowadays the unit is successfully operated year-round by JSC TATNEFT.

FEATURES:

The bucking unit is designed so that all the make up and break out operations with the use of a high torque may be performed year-round at the temperatures up to -20˚C.

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Hydraulic full-circle bucking unit KGP-12

In 2013 OJSC Orsky Machine Building Plant set a task to design an automatic line for running-in of the drillpipe joints for meeting the requirements of API RP 7G. The task was accomplished by designing the hydraulic full-circle bucking unit KGP-12. The project was implemented in 2014.

FEATURES:

The tongs use a number of innovative solutions that have no equals in the world practice.

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